3.
Production
Process Characterization
3.4.
Data Analysis for PPC
3.4.5.
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How do I tell if my process is stable?
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| A process is stable if it has a constant mean and a
constant variance over time. |
A manufacturing process can not be released to production
until it has been proven to be stable. Also, we can not begin to talk about
process
capability until we have demonstrated stability in our process. A process
is said to be stable when all of the response parameters that we use to
measure the process have both constant means and constant variances over
time. This is equivalent to our earlier definition of controlled
variation . |
| The graphical tools we use to asses stability
is the scatter plot or the control chart. |
The graphical tool we use to assess process stability is
the scatter plot. We collect a sufficient number of independent samples
(greater than 30) from our process over a sufficiently long period of time
(this can be specified in days, hours of processing time or number of parts
processed) and plot them on a scatter plot with sample order on the x-axis
and the sample value on the y-axis. The plot should look like constant
random variation about a constant mean. Sometimes it is helpful to calculate
control
limits and plot them on the scatter plot along with the data. The two
plots in the controlled variation example
are good illustrations of stable and unstable processes. |
| Numerically, we assess its stationarity using
the autocorrelation function. |
Numerically, we evaluate process stability through
a times series analysis concept know as stationarity
. This is just another way of saying that the process has a constant mean
and a constant variance. The numerical technique used to asses stationarity
is the autocovariance
function . |
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Typically, graphical methods are good enough for
evaluating process stability. The numerical methods are generally only
used for modeling purposes. |