3.
Production
Process Characterization
3.4.
Data Analysis for PPC
3.4.6.
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How do I tell if my process is capable?
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| Capability compares a process against its specification. |
Process capability is where we compare the performance
of a process against its specification. We say that a process is capable
if all of the observed parameter values fall within the specification limits. |
| Use a capability chart. |
Graphically, we assess process capability by plotting
the process specification limits on a histogram of the observations. If
the histogram falls within the specification limits, then the process is
capable. This is illustrated in the graph below. Note how the process is
shifted below target and the process variation is too large. This is an
example of an incapable process. |
| Notice how the process is off target and has
too much variation. |
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Numerically, we measure capability with a capability index. The general
equation for the capability index, Cp, is: |
| Numerically, we use the Cp index/ |
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This equation just says that the measure of our process capability
is how much of our observed process variation is covered by the process
specifications. In this case the process variation is measured by 6 total
standard deviations (+/- 3 on each side of the mean). Clearly, if Cp >
1.0, then the process specification covers almost all of our process observations. |
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The only problem with with the Cp index is that it does not account
for process that are off-target. We can modify this equation slightly to
account for off-target processes to get the Cpk index as follows: |
| Or the Cpk index. |
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| Cpk accounts for a process being off target. |
This equation just says to take the minimum distance between our specification
limits and the process mean and divide it by 3 standard deviations to arrive
at the measure of process capability. This is all covered in more detail
in the process capability section of the
process monitoring chapter. For the example above, note how the Cpk value
is less than the Cp value. This is because of the process target shift. |