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5.

Process Improvement

1. Introduction
  1. Definition of experimental design
  2. Uses
  3. Steps
2. Assumptions
  1. Measurement system capable
  2. Process stable
  3. Simple model
  4. Residuals well behaved
3. Choosing an Experimental Design
  1. Set objectives
  2. Select process variables and levels
  3. Select experimental design
    1. Completely randomized designs
    2. Randomized block designs
    3. Full factorial designs
    4. Fractional factorial designs
    5. Plackett-Burman designs
    6. Response surface method designs
    7. Adding center point runs
    8. Improving fractional design resolution
    9. Three level full factorial designs
    10. Three-level, mixed level and fractional factorial designs
4. Analysis of DOE Data
  1. DOE analysis steps
  2. Plotting DOE data
  3. Modeling DOE data
  4. Testing and revising DOE models
  5. Interpreting DOE results
  6. Confirming DOE results
  7. DOE examples
    1. Full factorial example
    2. Fractional factorial example 
    3. Response surface model example
5. Advanced Topics
  1. When classic designs don't work
  2. Computer aided designs
    1. D-Optimal designs
    2. Repairing a design
  3. Optimizing a process
    1. Single response case
    2. Multiple response case
  4. Mixture designs
    1. Mixture screening designs
    2. Simplex-lattice designs
    3. Simplex-centroid designs
    4. Constrained mixture designs
    5. Treating mixture and process variables

    6. together
  5. Nested variation
  6. Taguchi designs
  7. John's 3/4 fractional factorial designs
  8. Small composite designs
6. Case Studies
  1. Eddy current probe sensitivity study
  2. Catapult case study
7. A Glossary of DOE Terminology 8. References
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