5.
Process Improvement
5.5.
Advanced topics
5.5.4.
|
What is a mixture design?
|
|
| When the
factors are proportions of a blend, you need to use a mixture design |
In a mixture experiment, the
independent factors are proportions of different components of a blend.
For example, if you want to optimize the tensile strength of stainless
steel, then the factors of interest might be the proportions of iron, copper,
nickel, and chromium in the alloy. The fact that the proportions of the
different factors must sum to 100% complicate the design as well as the
analysis of mixture experiments. |
|
When the mixture components
are subject to the constraint that they must sum to one, there are standard
mixture designs for fitting standard models, such as Simplex-Lattice
designs and Simple-Centroid designs. When mixture components are
subject to additional constraints, such as a maximum and/or minimum value
for each component, designs other than the standard mixture designs, referred
to as constrained mixture designs or Extreme-Vertices designs, are
appropriate. |
|
In mixture experiments, the
measured response is assumed to depend only on the relative proportions
of the ingredients or components in the mixture and not on the amount of
the mixture. The amount of the mixture could also be studied as an additional
factor in the experiment, however, this would be an example of where mixture
and process variables are treated together. |
|
The main distinction between
mixture experiments and independent variable experiments is that with the
former, the input variables or components are non negative proportionate
amounts of the mixture, and if expressed as fractions of the mixture, they
must sum to one. If the sum of the component proportions are less than
one, then the variable proportions can be rewritten as scaled fractions
so that the scaled fractions sum to one. |
| Purpose
of a mixture design |
In mixture problems, the purpose
of the experiment is to model the blending surface with some form of mathematical
equation so that:
-
Predictions of the response for any mixture or combination of the ingredients
can be made empirically, or
-
Some measure of the influence on the response of each component singly
and in combination with other components can be obtained.
|
| Assumptions
for mixture experiments |
The usual assumptions made
for factorial experiments are also assumed for mixture experiments. In
particular, it is assumed that the errors are assumed to be independent
and identically distributed with zero mean and common variance. Another
assumption that is made, similar to that made for factorial designs, is
that the true underlying response surface is continuous over the region
being studied. |
| Steps in
planning a mixture experiment |
Planning a mixture experiment
typically involves the following steps (Cornell, Piepel, 1994):
-
Define the objectives of the experiment
-
Select the mixture components and any other factors to be studied. Other
factors may include process variables or the total amount of the mixture.
-
Identify any constraints on the mixture components or other factors in
order to specify the experimental region.
-
Identify the response variables to be measured.
-
Propose an appropriate model form for modeling the response data as functions
of the mixture components and other factors selected for the experiment.
-
Select an experimental design that is sufficient not only to fit the proposed
model form but allows a test of model adequacy as well.
|